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Cardboard Lunch Boxes

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The “Happy Meal” concept revolutionized food service, proving that packaging is part of the fun. Whether you are a fast-food chain, a corporate caterer, or an event planner, the lunch box is more than a container, it’s a portable experience. It turns a sandwich and chips into a gift. Custom cardboard lunch boxes offer the perfect blend of utility and excitement, providing a sturdy handle for easy carrying and a 360-degree canvas for your brand’s storytelling.

Our custom cardboard lunch boxes are designed for versatility and durability. Built from strong, food-safe board, they can hold a full meal, drink, entree, and side, without bottoming out. With easy-locking tabs and comfortable handles, they are the go-to solution for grab-and-go convenience.

  • Gable Top Design: The iconic “barn” shape features a built-in handle for one-handed carrying.
  • Spacious Interior: Roomy enough for a burger, fries, toy, and juice box.
  • Secure Closure: Interlocking tabs prevent spills during transport.
  • Flat Storage: Ships flat to save warehouse space; pops open instantly.

Specifications

Size
All Custom Sizes & Shapes
Printing
CMYK, PMS, No Printing
Stock
14pt to 24pt (80lb to 200lb)(250gsm to 600gsm) Eco-Friendly Kraft, E-Flute Corrugated Stock
Finishing
Gloss/Matt Lamination, Spot UV, Aqueous Coating, Foiling, Embossing
Packaging Services 1
Packaging Services

Across USA, UK, Australia and Canada

100 Secure Payment 1
100% Secure Payment

Secure payment option

No Hidden Charges 1
No Hidden Charges

No extra or hidden charges

No Die Plate Charges 1
No Die & Plate Charges

No extra charges for die or plate

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Product Detail

Use Cardboard Lunch Boxes That Unbox Happiness

For kids, the box is often as exciting as the food inside. It’s a treasure chest of surprises. For adults, it’s a symbol of organized, thoughtful service at a conference or picnic. Our custom lunch boxes allow you to capitalize on this anticipation. Print games, puzzles, or QR codes on the exterior to engage customers while they eat. Use vibrant colors to match your restaurant’s theme or the specific event (e.g., a wedding or birthday party).

Considerations for Custom Cardboard Lunch Boxes

A lunch box must be functional. It needs to hold weight, resist grease, and stay closed until it’s time to eat.

Material Selection: Sturdy and Safe

Your lunch box is a food transporter that must be strong enough to hold all the food without any wastage or mess. Our durable packaging material for food packaging makes sure your brand get advantage on every purchase to build trust.

  • SBS Cardstock (18pt – 24pt): The standard for “Kid’s Meal” boxes. It offers a bright white surface for high-quality printing of cartoons and logos. Lightweight but strong enough for standard meals.
  • Kraft Board: A popular choice for adult “boxed lunches” at corporate events or eco-friendly delis. The natural look signals sustainability.
  • Corrugated E-Flute: Essential for heavier meals (like BBQ platters). The fluting adds significant structural strength and insulation.

Embrace Your Unique Styles for Cardboard Lunch Boxes

We offer various food packaging for every appetite that will easily meet your required dimensions.

  • SBS Cardstock (18pt – 24pt): The standard for “Kid’s Meal” boxes. It offers a bright white surface for high-quality printing of cartoons and logos. Lightweight but strong enough for standard meals.
  • Kraft Board: A popular choice for adult “boxed lunches” at corporate events or eco-friendly delis. The natural look signals sustainability.
  • Corrugated E-Flute: Essential for heavier meals (like BBQ platters). The fluting adds significant structural strength and insulation.

Common Dimensions

  • Small (Kid’s Meal): 6” x 4” x 4” – Fits a nugget meal and toy.
  • Medium (Standard Lunch): 8” x 5” x 5” – Fits a sandwich, apple, and chips.
  • Large (Catering/Picnic): 9” x 6” x 6” – Fits a full salad bowl, drink, and dessert.

Engage Your Customers with Cardboard Printed Lunch Boxes

Turn the meal into an activity.

  • Interactive Print: Add tic-tac-toe boards, mazes, or coloring sections to the outside of kid’s boxes.
  • Event Branding: Custom print boxes for specific holidays (Halloween, Christmas) or local sports teams.
  • Nutritional Info: Use the bottom panel to list ingredients or allergen warnings for catering safety.

Finishing Options

Turn the meal into an activity.

  • Grease-Resistant Coating: A must-have interior coating to prevent French fry oil from spotting the box.
  • Gloss Varnish: Protects the exterior print from condensation if a cold drink is packed inside.
  • Die-Cut Windows: Add a small window to show off a cupcake or premium dessert inside.

Custom Cardboard Lunch Boxes in a Nutshell

  • Portability: Integrated handle makes it easy for customers to carry multiple meals.
  • Engagement: “Fun” packaging increases brand loyalty, especially with families.
  • Sustainability: Replaces plastic bags with biodegradable board.
  • Efficiency: Stackable when flat; sturdy when assembled.
  • Protection: Enclosed design keeps food warm and protected from the elements.

Where Should You Buy Affordable Custom Cardboard Lunch Boxes?

Serve more than just food. We provide custom packaging that enhances the dining experience. We understand the mechanics of the gable box and how to print vibrant designs that appeal to all ages.

Pack a smile with every meal. Contact us at [email protected] to design lunch boxes that carry your brand further.

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